Micro Machined Parts, bicycle parts, tricycle components, tricycle locking systems, machined latch
The Metal Injection Molding (MIM) process combines the design flexibility of plastic injection molding with the strength and integrity of wrought metals to offer cost effective solutions for highly complex part geometries. Metal Injection Molding process is typically explained as four unique processing steps (Compounding, Molding, Debinding and Sintering) to produce a final part that may or may not need final finishing operations.
The phases of the Metal Injection Molding process
Mixing
Metal powder and organic ligands are mixed in order to obtain a mixture called “feedstock.” At the end of this operation, we obtain the first matter for the injection molding.
Injection
After the realization of the mould with the desired figures, the “feedstock” is injected in the holes of the mould in order to obtain the single pieces, which are called “green pieces” in this particular phase.
Debinding
The organic part, which gives shape to metallic particles, is removed partially after the injection. This phase is called “debinding”. At the end of this process, the pieces are called “brown pieces”.
Sintering
The “brown pieces” are put in the furnace with high temperature in order to permit the sintering of metal powder and to obtain high-density objects.
Post treatment
The pieces can be finished with metal workings, grading, thermal treatments (for example case-hardening, carbonitriding, tempering), surface treatments, (for example nickel-plating, chromium-planting, bluing, anodizing, electro-burnishing).
-
1. Machining machine: CNC Lathe,Automatic CNC Lathe,Swiss Type CNC Lathe.
2. If considered for strengthening the texture or surface hardness, then additional heat treatment and other processing are required.
3.Testing facilities: equipped with 2.5D image measuring instrument, high resolution projector, surface roughness tester, hardness tester, microscope, and all required pin gauges.
-
Machining accuracy:
Swiss Type CNC Lathe 0.01 mm
Automatic lathes 0.05 mm
-
OEM Stainless steel part, stainless shaft, and stainless industrial parts:
- High precision, price competitive
- Non-standard, contour according to your drawings
- Material: stainless steel, iron, alloy metal, etc
- Finish: According to the requirement
Some common industries we serve include:
Automotive
Construction
Mining
Transportation
Motorcycle Companies
Healthcare
We work with all of our clients individually on a case-by-case basis to help produce your custom prototype from its initial conception to the final, finished product. Whether you plan to use your new prototype for researching purposes, or as a tangible example to show potential investors, we promise you will receive the highest quality of metal machining services in the region.
Product Tags:
|
|
Tricycles Micro Machined Parts Durable High Strength Hard Anodized Finish Images
|
